Energy Loss Estimation in Smart Energy Monitoring System-AI by ELIXIR Strategic Management (ESM) focuses on identifying where and how energy is being wasted across the entire electrical network—from RMU, HT Panels, Transformers, and Feeders to MCCs and individual machines. Using real-time data from IoT-connected Multi-Function Meters (MFMs), the system estimates losses due to poor power factor, current imbalance, overloads, harmonics, idle running, and under-utilized equipment. It aggregates and analyzes this data across shifts, lines, and locations to separate productive energy from non-productive energy, helping teams clearly see how much power is going into actual production and how much is being lost as heat, penalties, or unproductive operation. By combining edge-side calculations with cloud dashboards, Energy Loss Estimation converts complex electrical patterns into understandable kWh and cost impact, enabling factories to prioritize actions, justify investments (like capacitor banks, balancing, or machine upgrades), and drive continuous reduction in technical and operational losses.
Energy Loss Estimation
Services
Technical Loss Diagnosis Service
Detailed investigation of technical loss sources such as overloads, phase imbalance, harmonics, transformer/MCC losses, and poor power factor, with quantified kWh and cost impact.
Comprehensive Energy Loss Audit
End-to-end analysis of panel-wise and machine-wise energy losses using Smart Energy Monitoring System-AI data, with a clear split of productive vs. non-productive kWh and cost impact.
Operational Inefficiency Assessment
Identification of idle-running machines, no-load operation, low-utilization assets, and inefficient operating patterns across shifts and lines, mapped to avoidable energy cost.
Loss Hotspot Mapping & Prioritization Workshops
Visual mapping of top loss-contributing feeders, panels, and machines, followed by joint sessions with plant teams to prioritize corrective actions based on savings potential.
Energy Optimization & Retrofit Advisory
Recommendation of targeted solutions—such as capacitor banks, load balancing, resizing of equipment, process changes, and automation triggers—backed by estimated payback and ROI.
Savings Verification & Continuous Improvement Support
Post-implementation tracking of loss reduction, validation of actual savings against estimates, and periodic review reports to support ISO 50001 programs and management reviews.